Gas engine TCG 2032 - Facts and Figures

● Output range from 3,000 to 4,300 kWe-MWM's largest series

● Runs on all gas types: natural gas, biogas, landfill gas, sewage gas, mine gas, coke oven gas, etc. 

● Mainly used in large IPP projects with up to 100,000 kWe

● Outstanding reliability and low maintenance costs 

● More than 400 power generators with approximately 1,400,000 kWe already installed around the globe

■ Low Operating Costs - Gas Engine TCG 2032

High Efficiency and Low Lubricant Consumption

• ● High fuel utilization and low operation costs thanks to optimized chamber spark plug
• ● Increased efficiency through new closed crankcase ventilation that enables utilization of the blow-by gas
• ● High availability through long maintenance intervals: first maintenance after 4,000 h, major overhaul after 80,000 h
• ● Up to 30 percent lower annual lubricant consumption compared to competitor products thanks to optimized tappet sealing, coke stripping rings and ring packages

Soot-Free Combustion Increases Plant Profitability

• ● Open combustion chamber with chamber spark plug for soot-free combustion
• ● Extended maintenance intervals for the exhaust gas heat exchanger
• ● No pre-combustion chamber with time-consuming maintenance and risk of failure
• ● No additional gas supply with increased gas pressure required for pre-combustion chamber

Few Interruptions Due to Long Maintenance Intervals

• No more than two interruptions a year due to scheduled maintenance
• Longest interval until major overhaul compared to competitors
• Use of Xchange components enables time savings of up to 75 percent during the major overhaul, resulting in reduced costs

■ High Availability - Gas Engine TCG 2032

New Turbocharger Technology Increases Genset Availability

• ● Improved output under non-ISO conditions
• ● High output of 4,300 kWe possible through use of A140 high-pressure turbocharger
• ● Turbocharger achieves higher compression ratio and enables operation under full load with intake air of up to 45°C
• ● Exhaust gas waste gate enables constant performance with different intake air temperatures and setup altitudes
• ● Evening out of reserve boost pressure in relation to load results in higher efficiency and improved load response

■ Short Project Period - Gas Engine TCG 2032

Short Project Period Thanks to Compact Setup

• ● Pre-manufactured components directly from the manufacturer ensure quick and easy assembly on site
• ● Identical setup of the individual modules facilitates flexible adjustment of the plant output
• ● Modest need for space through compact design
• ● Plant planning and building from one source guarantees smooth, cost-efficient project rollout

■ Lower Service Costs - Gas Engine TCG 2032

Up to 20 Percent Lower Service Costs

• ● Enhanced maintenance concept through easy access to the cylinder units
• ● Long service intervals and improved serviceability
• ● Lower maintenance costs through 50 percent reduction in number of engine parts compared to predecessor, resulting in lower maintenance overhead and reduced need for spare parts
• ● Lower maintenance overhead through open combustion chamber with pre-combustion chamber spark plug

Natural gas applications, NOx ≤ 500 mg/Nm3*
Engine type		TCG 2032 V12		TCG 2032 V16
		50 Hz	60 Hz+	50 Hz	60 Hz+
Electical output	KW	3333	3000	4300	4000
Thermal output ± 8%	KW	3206	2893	4164	3884
Electrical efficiency	%	44.1	43.7	44.1	43.7
Thermal efficiency	%	42.4	42.1	42.7	42.4
* 5% O2 and dry exhaust gases + On request Biogas, landfill gas, and sewage gas applications, NOx ≤ 500 mg/Nm3*

Natural gas applications, NOx ≤ 500 mg/Nm3*
Engine type		TCG 2032 V12		TCG 2032 V16
		50 Hz	60 Hz+	50 Hz	60 Hz+
Electical output	KW	2830	2530	3770	3370
Thermal output ± 8%	KW	2734	3416	3460	3018
Electrical efficiency	%	42.3	42.2	42.9	43.1
Thermal efficiency	%	40.8	40.3	39.4	38.6
* 5% O2 and dry exhaust gases

■ Specifications and service intervals TCG 2032

Dimensions and weights
Engine type		TCG 2032 V12		TCG 2032 V16
		50 Hz	60 Hz	50 Hz	60 Hz
Length	mm	7860	8000	9200	9420
Width	mm	2660	2660	2690	2690
Height	mm	3390	3390	3390	3390
Dry weight genset	kg	43100	42500	51400	54150
Bore / stroke	mm	260 / 320	260 / 320	260 / 320	260 / 320

Service intervals
	First service (check valve clearance)	Mixture cooler cleaning	Cylinder head inspection	Major overhaul
Natural gas and purified biogas, landfill gas, and sewage gas	40000h	16000h	32000h	64000h

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